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Assembly of a 250% Up-Scale of the FlisKits U.S.S. Grissom

Many people have marveled at the U.S.S. Grissom, probably the most graceful rocket kit in the FlisKits fleet of products.  What many don't know is that I've been flying this kit version of the U.S.S. Grissom for many years.   Further, I've also built and flown for the same number of years an up-scaled version that performs wonderfully with 24mm motors (most notably, the D12-3).

With NARAM-45 quickly approaching, I thought it would be nice to have this upscaled version of one of our most popular kits ready to fly in Indiana so I began to build my 4th Maxi-Grissom (the privious 3 being destroyed - one by a CATO and two by clumsy hands)  This then is a photo album showing the construction of this 250% upscale of the U.S.S. Grissom.  Later I will include a photo album of its flight history.

To see a full sized image, simply click on the thumbnail.   To return to this index, click the BACK button on your browser.  All of the images have been optimized for the web.  Full size, high resolution (1600 X 1200) versions of these pictures are available.  If you would like a hi-res version, simply drop us a line at feedback@fliskits.com and make your request.  Be sure to tell us which album it is from and what the image filename is.  All images are copyright 2002, FlisKits, Inc. All rights reserved.   Any requested images are available for personal, non-profit use only.

p1010004.jpg (24514 bytes) Here are most of the parts needed for the Maxi Grissom
p1010005.jpg (20323 bytes) I had 34" lengths of BT-20, but needed 40" lengths, so I had to cut some short tubes (note the expended motor casing inside the tube to provide some rigidity while cutting).
p1010011.jpg (16708 bytes) I used a 2" length of BT20, split, as a tube coupler.  Note the generous use of white glue, especially along the seam in the makeshift coupler.
p1010012.jpg (15341 bytes) When pushed together (this has to be done quickly), there is a large amount of glue pushed out of the joint.  This is normal and is simply wiped away.
p1010013.jpg (19494 bytes) I then roll the joint on a smooth flat surface to assure that it is straight.
p1010015.jpg (17943 bytes) Here I've taped the cutting guide onto one of the BT20 tubes to cut the duct out.
p1010017.jpg (17385 bytes) I've removed material, exposing the duct.  You can see an expended motor casing inside the tube to aid in cutting the duct.
p1010022.jpg (26247 bytes) I have all the ducts cut (12 in all) and the nose cones attached to the tubes.  I am now ready to assembly the body of the rocket.
p1010023.jpg (17213 bytes) In this picture, you can see the Elmer's Fill-n-Finish applied to the nose cones as well as the body tube seam.  I've also run a bead of CYA glue around the duct on both the main tube (BT55) and the ducting tube (BT20)
p1010024.jpg (23473 bytes) Here she is with all 3 ducting tubes glued onto the upper and lower main tubes, drying.
P1010025crop.JPG (11720 bytes) She's getting there, but still has a long way to do.  Next will be to seal up each duct-duct joint, smooth it out for finishing then begin assembly of the rear engine, fin and solar panel detail.
fins.jpg (23064 bytes) Here are the fins cut out and shaped.  The fin stock that I had did not allow me to cut these out in one piece, so I had to create them in two sections and glue them together.
motormount.jpg (42019 bytes) This is the engine mount, 24mm BT-50 based with an engine hook.
fins_drying.jpg (18418 bytes) Here I have the fins attached and white glue filets set in place
overall_fins.jpg (32554 bytes) Here is an overall view of her as the glue sets.
overall_primer01.jpg (65838 bytes) After much sanding, filling, sealing, priming and more sanding, she's really beginning to look good.  The design of this model pretty much requires that she be primed and painted at this point and the solar panel and Ion-Engine detail added after painting.
firstwhitecoat.jpg (124566 bytes) The first of several coats of glossy white begins.  I am painting the model glossy to provide a better surface for the waterslide decals to adhear to.  After applying the decals, I will seal the entire model in a satin clear finish.
p3010001.jpg (44570 bytes) Second coat of white paint, ready to take decals and exterior details.
P3010004rot_blk.jpg (24734 bytes) Here is an upright picture (NOTE: This image, while only 25KB, is over 1000 pixels tall)
   
   
   
   
   
   
   
   
   
   
   
   
   
   

rockets! ROCKETS! lookit all the rockets!
"FlisKits make the best kits!"
TM

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FlisKits, Inc., Model Rocket Kits & Supplies
6 Jennifer Drive, Merrimack, NH 03054  -  (603) 424-3388
Copyright, ©2002, All rights reserved - Web site developed by Toad's Tavern Graphics

rockets! ROCKETS! lookit all the rockets!
"FlisKits make the best kits!"
TM

| Home | Products | Services | Ordering | About |
| Safety Code | Site Help | Archive | Photo Album | Feedback |
| NAR | Tripoli | ROL|
| TRF | EMRR |
| Warranty | Liability | Site Use |



FlisKits, Inc., Model Rocket Kits & Supplies
6 Jennifer Drive, Merrimack, NH 03054  -  (603) 424-3388
Copyright, ©2002, All rights reserved - Web site developed by Toad's Tavern Graphics